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                Welcome to Auto Loader & Collator

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This Section provides information on basic Machine

Introduction

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Safety Assessment

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Maintenance

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This Section provides Electrical Drawing 

Spare Parts

Troubleshooting

Electrical

Operation of Machine

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This Section provides Instructions to operate the machine.

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Introduction

Job Number

16360

Client

Johnson & Johnson

Company

Bector Automation RML India Pvt. Ltd.
Plot No. G/9/2/3. Phase No.-3, Nighoje, Tal. - Khed,
Dist. - Pune 410 501, Maharashtra, India

Date 

11-12-2024

1. Machine Description

        Robot pick and place systems involve the use of robotic arms equipped with advanced sensors and grippers to precisely pick up watch components and place them with accuracy. These systems are designed to streamline the assembly process, reduce human error, and enhance overall production efficiency.

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         Furthermore, the implementation of robot pick and place technology in watch manufacturing not only improves efficiency but also enhances the overall quality of the final product. With the ability to handle intricate tasks, such as placing delicate watch hands or aligning tiny components, these robots contribute to the production of high-quality watches that meet stringent standards.

2. Major Sub-Assemblies list

Note: Click on the Assemblies for the Detail Introduction of sub-Assemblies

3. Warranty

1. Machine Guarantee
 

BAR India Pvt. Ltd. guarantees this machine to be free from defects in material or workmanship under normal operation, as defined in the contract, for a period of 12 months following Take-over.

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BAR India Pvt Ltd agrees under this warranty to repair or replace at our discretion any original part which fails. This includes all costs of labour on site provided by BAR India Pvt Ltd or our authorised agent for 6 months following Take-over.

This warranty will not cover any section of the machine that has been modified by any party other BAR India Pvt Ltd. Issues caused by improper operation or maintenance will not be covered.

 

2. Software Guarantee

All software and software engineering are guaranteed for a period of 90 days following Take-over.

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3. Request for Warranty Assistance

In the event of a warranty fault it is imperative that the customer gathers as much information as possible about the fault including a part number identification from section 7 of this manual and contact BAR without delay

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4. Exclusions

The warranty excludes normal consumable items such as vacuum cups. Also excluded is normal wear and tear to items such as bearings and conveyor belting.

 

 

Our contact details:

Bector Automation RML India Pvt. Ltd. Plot No. G/9/2/3. Phase No.-3, Nighoje, Tal. - Khed, Dist. - Pune 410 501, Maharashtra, India

P +91 7506506099

sales@bectorrml.com

www.rmlengineering.com

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Safety Assessment

Introduction to General Safety:

Where appropriate, it is intended that this equipment complies by the guidelines presented in 

  • AS4024 - Safety of Machinery [1]

  • BS EN415-7:2006 - Safety of Packaging Machinery [2]

  • ISO 13849:2006 Safety-Related Parts [3]

  • and/or IEC 62061 Safety of Machinery [4]

The equipment supplied is fully automatic. With the exception of conveyors, operation and maintenance staff are only required to be exposed to moving or hazardous parts when the machine has been de-energized. For this reason, from a guarding and safety perspective, the Robotic Pick and Place System will be treated as a single safety cell. The proposed guarding is illustrated in  below figure

1. Electrical and Control Systems

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The risk assessment conducted by Bector Automation RML India Pvt Ltd for the proposed machinery demonstrates a commitment to ensuring a safe working environment. The implementation of Lockout and Tagout (LOTO) procedures, along with a systematic evaluation of potential hazards, underscores the company's dedication to minimizing risks associated with the machinery.

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The decision to designate the machinery as a single safety cell, based on the highest scoring hazard, reflects a pragmatic approach to safety management. By focusing on the most severe risk identified through hazard rating numbers, Bector Automation RML India Pvt Ltd prioritizes addressing potential dangers that could have significant consequences.

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Furthermore, the determination of required performance levels (PL) for safety functions of safety-related components at PL(d) emphasizes the importance of reliability and effectiveness in the safety measures. PL(d) signifies a high level of risk reduction, indicating that the safety cell is designed to mitigate potential hazards with a robust and dependable safety system.

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This comprehensive risk assessment and safety approach not only align with industry best practices but also demonstrate Bector Automation RML India Pvt Ltd's commitment to ensuring the well-being of workers and the overall safety of the manufacturing environment. It sets a standard for responsible machinery design and operation, promoting a culture of safety within the organization.

2. General requirements

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As mentioned previously, with the exception of conveyors, operation and maintenance staff are separated from the moving and hazardous parts of the machine by the guard structure when the machine is energized. Access to the internal parts of the machine can only be possible when the machine has been de-energized, and the machine is deemed to be in a “Safe state”. For this reason, the safety system shall be designed and implemented to serve the sole function of de-energizing all moving or hazardous equipment when a non "Safe State" is detected.  

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With reference to Figure.2, and the required levels of protection (SIL 2 and PL(d)), the components required to make the safety control system will be a safety controller, safety contactors, emergency stops, door switches, photoelectric sensors and a safety air service unit. The devices within the safety control system are expected to respond, and the safety system switch, to a safe state within 0.8 seconds of any potential fault detection or safety function demand. Maximum fault detection time (i.e., determining the difference between device fault or safety function actuation) should be no more than 3 seconds. These values are determined from experience with similar machinery.

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Considerations during the design phase in respect to the operating environment of the machinery were made.

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  • The machinery due to its function and operating environment will not be subject to shocks or vibrations.

  • Electromagnetic compatibility is adhered to by installation of electrical components undertaken by qualified personnel. 

  • The machine is designed for a non-wash down food packing environment. 

  • Material selection and professional design solutions have been implemented to ensure mechanical durability.

  • It is expected the machine will be operating in ambient room temperature.

 

Correct maintenance of machinery componentry, both mechanical and electrical is outlined in the machinery manual that is supplied with the Robot Pick and place System.

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Above and beyond the manufacture certifications of the devices used, correct installation and implementation of devices must be adhered too. Fault detection should cover but is not limited too.

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  • Cross circuits

  • Short circuits

  • Open circuits

  • Cross terminals

2.1 HAZOP

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HAZOP, or a Hazard and Operability Study, is a systematic way to identify possible hazards in a work process. In this approach, the process is broken down into steps, and every variation in work parameters is considered for each step, to see what could go wrong.

 

Please refer the below attachment for HAZOP Document

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2.2 Safety I/O Module

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  Safety I/O modules will be the Part of PLC I/O modules, which operates the overall safety of the system. Safety I/O will provide an interface for all the safety devices. In case of any fault and Safety Failure in the System, the safety I/O's will de-energize the system.

  Dual-channel mode provides redundant control by using two output signals (channels), which allows use of the module for safety Category 3 and 4, and applications that are rated up to and including Performance Level e/SIL CL3 when both channels’ Point Mode configurations are set to Safety Pulse Test

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Note: Click on the Image for the Component Manual

2.4 Emergency Stops

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Emergency stops are located in the most practical places around the machine. Practical places are often driven by such factors as

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  • At control points (i.e., below the Operator panel)

  • In areas to ensure that no matter where an operation staff may be located, they can easily get to an emergency stop position

 

Direct guidelines are also used to place emergency stops such as that specified in BS EN 415 [2]. For example, these are relating to distances from conveyor guard tunnel openings and distances between emergency stops. The safety function of the emergency stop is to divert the safety system to an unsafe state when activated and in turn completely de-energise all machinery. Below are the part details and a reliability block diagram of the emergency stops to demonstrate the required architecture.

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Note: Click on the Image for the Component Manual

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Table.5: Emergency stops part data

Description

Part No.

Quantity

Sick E-Stop

ES21-SA10F1, 6036148

3

2.5 Door Switches

Doors are designed to restrict access into all areas where there is potential for contact with moving machinery. Access to these areas should only be allowed when the motion has stopped. All equipment is energized via the safety circuit; therefore, the safety function of the door switches is to identify access to these areas is possible by turning the safety system to a non-safe state which in turn de-energizes all machinery. Below are the part details and a reliability block diagram of the door switches to demonstrate the required architecture.

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Note: Click on the Image for the Component Manual

Table.6: Door Switch

Description

Part No.

Quantity

Safety Door Switch

 i10-E0354

6

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5. Lubrication System

lubrication system is a critical component of any machinery that relies on the movement of mechanical parts. The purpose of a lubrication system is to provide lubrication or oil to the various moving parts of a gears or machinery to reduce friction and wear and tear, prevent overheating, and increase the lifespan of the machinery.

 

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5.2  Bearings

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5.3 Gear Motor / Gearbox

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2.5 Safety Monitored Air Service Unit

A number of the moving parts within the machinery supplied are pneumatically operated. Actuation of these pneumatic devices are electrical, however the energy associated with the mechanical movements is pneumatic. As mentioned previously, to ensure complete de-energizing of the equipment, all pneumatic devices must have their energy removed. A safety monitored dump valve is expected to achieve this if signaled to do so by the safety controller. Below are the part details and a reliability block diagram of the safety dump valve to demonstrate the required architecture.

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Figure.9: Air service unit RBD

Table.6: Safety Relay part data

Description

Part No.

Quantity

Filter Regulator

MS4-EM1-1/4

MS4-LFR-1/4-D7-C-R-M-AS

MS4-FRM-1/4

MS4-EE-1/4-10V24V

1

3.PERSONAL SAFETY

As part of the commissioning programme, an “on machine” training course is carried out by BAR India Pvt. Ltd. Training is split into 2 categories:

 

  • Operator and Maintenance Training - for personnel who will operate or maintain the machine. Only authorised and fully trained personnel are to operate or maintain this machine. Table 2.1 below records the operators and maintenance personnel who have completed this training.

  • Technical Support Training - for personnel who will provide technical support for the machine. Only authorised and fully trained personnel are to give technical support for this machine. Table 2.2 below records the technical personnel who have completed this training.

 

 

It is the client’s responsibility to perform all operator, maintenance and technical support training after the takeover certificate has been issued.

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Please refer the below Training Certificate.

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Training Certificate

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Electrical 

1. PLC Program

  1. The program is supplied on a USB drive.

  2. This USB is made available in the event of the machine program becoming corrupt and the program needs to be reloaded.

  3. Any program changes made by personnel other than BRML programmers should be documented, and a copy sent to Brml to keep the master records up to date.

  4. Program changes may also be able to be made via the modem (if fitted)

2. Electrical Certificate of Compliance

All electrical component and modules manual will be provided on hand.

3. Electrical Drawing

Please refer the below Electrical Drawing

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Introduction - Enclosures

1. Panel Dimensions

2. Gear plate Layout 

Note: Click on the Components for the Manuals

Terminals

3. Maintenance

Important Precautions: -

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READ this manual before operating or servicing this equipment.

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  • ALWAYS remove power and wait at least 30 seconds before connecting / disconnecting any internal harnesses. Failure to observe these precautions may result in damage to, or destruction of the equipment.

  • ALWAYS take proper precautions when handling static sensitive devices.

  • SAVE this manual for future reference.

  • DO NOT allow untrained personnel to operate, clean, inspect, maintain, service or tamper with this equipment. 

  • DO NOT connect or disconnect any digital or analogue components to the equipment with power connected or damage may result.

 

​

4. Risk Assessment

Risk Assessment or HAZOP, or a Hazard and Operability Study, is a systematic way to identify possible hazards in a work process. In this approach, the process is broken down into steps, and every variation in work parameters is considered for each step, to see what could go wrong. 

​

Please refer the below attachment for HAZOP Document.

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Introduction - Chassis and Guards

1. Introduction - Chassis

1.1 3D Model

1.2 Chassis Operation

Chassis provides support to the different sub-assemblies.

1.3 Maintenance

Important Precautions: -

​

READ this manual before operating or servicing this equipment.

​

  • ALWAYS remove power and wait at least 30 seconds before connecting / disconnecting any internal harnesses. Failure to observe these precautions may result in damage to, or destruction of the equipment.

  • ALWAYS take proper precautions when handling static sensitive devices.

  • SAVE this manual for future reference.

  • DO NOT allow untrained personnel to operate, clean, inspect, maintain, service or tamper with this equipment. 

  • DO NOT connect or disconnect any digital or analogue components to the equipment with power connected or damage may result.

 

Refer click the below Maintenance Schedule for Chassis.

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Maintenance Schedule

2. Introduction - Guards

2.1. 3D Model

Door Material       -   Polycarb

Door Switches     -   i10-E0354 Lock (Sick Make) 

2.2 Guards Operation

Guards cover equipment and provide safety protection for operation of the equipment.

3. Spare Parts

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Introduction - Infeed Conveyor 

1. 3D Model

  • Product Contact Parts             -   SS 304

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2. Infeed Conveyor operation

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  • Infeed Conveyor transfer the product to vision and SCARA Robot System

3. Maintenance

Important Precautions: -

​

READ this manual before operating or servicing this equipment.

​

  • ALWAYS remove power and wait at least 30 seconds before connecting / disconnecting any internal harnesses. Failure to observe these precautions may result in damage to, or destruction of the equipment.

  • ALWAYS take proper precautions when handling static sensitive devices.

  • SAVE this manual for future reference.

  • DO NOT allow untrained personnel to operate, clean, inspect, maintain, service or tamper with this equipment. 

  • DO NOT connect or disconnect any digital or analogue components to the equipment with power connected or damage may result.

 

Refer click the below Maintenance Schedule for Infeed Assembly.

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Maintenance Schedule

3. Spare Parts

4. Risk Assessment

Risk Assessment or HAZOP, or a Hazard and Operability Study, is a systematic way to identify possible hazards in a work process. In this approach, the process is broken down into steps, and every variation in work parameters is considered for each step, to see what could go wrong. 

Please refer the below attachment for HAZOP Document

5. Troubleshooting

Troubleshooting is the process of identifying, diagnosing, and resolving problems or issues that arise in various systems, equipment, or processes. it involves a systematic approach to problem-solving, using a combination of analytical, technical, and problem-solving skills.

​

The first step in troubleshooting is to identify the problem. This can involve gathering information about the issue, including when it started, what systems or equipment are affected, and any error messages or symptoms that are observed. Once the problem is identified, the next step is to diagnose the root cause. This involves analyzing the information collected and using technical knowledge to determine what is causing the issue. After the root cause is identified, the next step is to develop a plan for resolving the issue.

​

Refer the below about the Troubleshooting.

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Introduction - Main Drive Assembly

1. Main Drive Assembly

1.1. 3D Model

  • Product Contact Parts             -   SS304

  • Product Non-Contact Parts     -   SS304

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1.2. Main Drive Assembly operation

  • A main drive is filled with products, 12 Qty in each pockets

  • Manual escorting of products will be done after filling

1.3. Maintenance

Important Precautions: -

​

READ this manual before operating or servicing this equipment.

​

  • ALWAYS remove power and wait at least 30 seconds before connecting / disconnecting any internal harnesses. Failure to observe these precautions may result in damage to, or destruction of the equipment.

  • ALWAYS take proper precautions when handling static sensitive devices.

  • SAVE this manual for future reference.

  • DO NOT allow untrained personnel to operate, clean, inspect, maintain, service or tamper with this equipment. 

  • DO NOT connect or disconnect any digital or analogue components to the equipment with power connected or damage may result.

 

Refer click the below Maintenance Schedule for Main Drive Assembly.

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Maintenance Schedule

3. Spare Parts

Note: Click on the Description for details about Spare parts

4. Risk Assessment

Risk Assessment or HAZOP, or a Hazard and Operability Study, is a systematic way to identify possible hazards in a work process. In this approach, the process is broken down into steps, and every variation in work parameters is considered for each step, to see what could go wrong. 

​

Please refer the below attachment for HAZOP Document.

​

​

Troubleshooting

Troubleshooting is the process of identifying, diagnosing, and resolving problems or issues that arise in various systems, equipment, or processes. it involves a systematic approach to problem-solving, using a combination of analytical, technical, and problem-solving skills.

​

The first step in troubleshooting is to identify the problem. This can involve gathering information about the issue, including when it started, what systems or equipment are affected, and any error messages or symptoms that are observed. Once the problem is identified, the next step is to diagnose the root cause. This involves analyzing the information collected and using technical knowledge to determine what is causing the issue. After the root cause is identified, the next step is to develop a plan for resolving the issue.

​

Refer the below about the Troubleshooting.

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Introduction - Flipping Assembly

1. Flipping Assembly

1.1. 3D Model

  • Product Contact Parts             -   SS304

  • Product Non-Contact Parts     -   SS304

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1.2. Flipping Assembly operation

  • In Flipping Assembly Product Orientation will be changed for Vision Scanning in Main Drive

1.3. Maintenance

Important Precautions: -

​

READ this manual before operating or servicing this equipment.

​

  • ALWAYS remove power and wait at least 30 seconds before connecting / disconnecting any internal harnesses. Failure to observe these precautions may result in damage to, or destruction of the equipment.

  • ALWAYS take proper precautions when handling static sensitive devices.

  • SAVE this manual for future reference.

  • DO NOT allow untrained personnel to operate, clean, inspect, maintain, service or tamper with this equipment. 

  • DO NOT connect or disconnect any digital or analogue components to the equipment with power connected or damage may result.

 

Refer click the below Maintenance Schedule for Main Drive Assembly.

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Maintenance Schedule

3. Spare Parts

Note: Click on the Image for details about Spare parts

4. Risk Assessment

Risk Assessment or HAZOP, or a Hazard and Operability Study, is a systematic way to identify possible hazards in a work process. In this approach, the process is broken down into steps, and every variation in work parameters is considered for each step, to see what could go wrong. 

​

Please refer the below attachment for HAZOP Document.

​

​

Troubleshooting

Troubleshooting is the process of identifying, diagnosing, and resolving problems or issues that arise in various systems, equipment, or processes. it involves a systematic approach to problem-solving, using a combination of analytical, technical, and problem-solving skills.

​

The first step in troubleshooting is to identify the problem. This can involve gathering information about the issue, including when it started, what systems or equipment are affected, and any error messages or symptoms that are observed. Once the problem is identified, the next step is to diagnose the root cause. This involves analyzing the information collected and using technical knowledge to determine what is causing the issue. After the root cause is identified, the next step is to develop a plan for resolving the issue.

​

Refer the below about the Troubleshooting.

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Introduction - SCARA Robot Assembly

1. SCARA Robot Assembly

1.1. 3D Model

  • Product Contact Parts             -   SS304

  • Product Non-Contact Parts     -   SS304

  • SCARA Robot                           -  iL4-550

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1.2. SCARA Robot Assembly operation

  • SCARA Robot are used to Pick products from infeed conveyor and place them to main drive

1.3. Maintenance

Important Precautions: -

​

READ this manual before operating or servicing this equipment.

​

  • ALWAYS remove power and wait at least 30 seconds before connecting / disconnecting any internal harnesses. Failure to observe these precautions may result in damage to, or destruction of the equipment.

  • ALWAYS take proper precautions when handling static sensitive devices.

  • SAVE this manual for future reference.

  • DO NOT allow untrained personnel to operate, clean, inspect, maintain, service or tamper with this equipment. 

  • DO NOT connect or disconnect any digital or analogue components to the equipment with power connected or damage may result.

 

Refer click the below Maintenance Schedule for SCARA Robot Assembly.

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Maintenance Schedule

3. Spare Parts

Note: Click on the Description for details about Spare parts

4. Risk Assessment

Risk Assessment or HAZOP, or a Hazard and Operability Study, is a systematic way to identify possible hazards in a work process. In this approach, the process is broken down into steps, and every variation in work parameters is considered for each step, to see what could go wrong. 

​

Please refer the below attachment for HAZOP Document.

​

​

Troubleshooting

Troubleshooting is the process of identifying, diagnosing, and resolving problems or issues that arise in various systems, equipment, or processes. it involves a systematic approach to problem-solving, using a combination of analytical, technical, and problem-solving skills.

​

The first step in troubleshooting is to identify the problem. This can involve gathering information about the issue, including when it started, what systems or equipment are affected, and any error messages or symptoms that are observed. Once the problem is identified, the next step is to diagnose the root cause. This involves analyzing the information collected and using technical knowledge to determine what is causing the issue. After the root cause is identified, the next step is to develop a plan for resolving the issue.

​

Refer the below about the Troubleshooting.

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Introduction - Vision System

1. Vision System Assembly

1.1. 3D Model

  • Product Contact Parts             -   SS304

  • Product Non-Contact Parts     -   SS304

  • Camera Make                          -   Cognex (4 Qty)

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1.2. Vision System operation

  • A Vision System is for Scanning the products on infeed conveyor.

  • Only Accepted products will be picked by infeed conveyor.

1.3. Maintenance

Important Precautions: -

​

READ this manual before operating or servicing this equipment.

​

  • ALWAYS remove power and wait at least 30 seconds before connecting / disconnecting any internal harnesses. Failure to observe these precautions may result in damage to, or destruction of the equipment.

  • ALWAYS take proper precautions when handling static sensitive devices.

  • SAVE this manual for future reference.

  • DO NOT allow untrained personnel to operate, clean, inspect, maintain, service or tamper with this equipment. 

  • DO NOT connect or disconnect any digital or analogue components to the equipment with power connected or damage may result.

​

3. Spare Parts

Note: Click on the Description for details about Spare parts

4. Risk Assessment

Risk Assessment or HAZOP, or a Hazard and Operability Study, is a systematic way to identify possible hazards in a work process. In this approach, the process is broken down into steps, and every variation in work parameters is considered for each step, to see what could go wrong. 

​

Please refer the below attachment for HAZOP Document.

​

​

Troubleshooting

Troubleshooting is the process of identifying, diagnosing, and resolving problems or issues that arise in various systems, equipment, or processes. it involves a systematic approach to problem-solving, using a combination of analytical, technical, and problem-solving skills.

​

The first step in troubleshooting is to identify the problem. This can involve gathering information about the issue, including when it started, what systems or equipment are affected, and any error messages or symptoms that are observed. Once the problem is identified, the next step is to diagnose the root cause. This involves analyzing the information collected and using technical knowledge to determine what is causing the issue. After the root cause is identified, the next step is to develop a plan for resolving the issue.

​

Refer the below about the Troubleshooting.

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Introduction - IRB Robot Magazine Conveyor Assembly

1.IRB Robot Magazine Conveyor Assembly

1.1. 3D Model

  • Product Contact Parts             -   SS304

  • Product Non-Contact Parts     -   SS304

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1.2. IRB Robot Magazine Assembly operation

  • Magazine Conveyor will be loaded manually.

  • Robot Pick and Place the product into the machine for Wrapping.

1.3. Maintenance

Important Precautions: -

​

READ this manual before operating or servicing this equipment.

​

  • ALWAYS remove power and wait at least 30 seconds before connecting / disconnecting any internal harnesses. Failure to observe these precautions may result in damage to, or destruction of the equipment.

  • ALWAYS take proper precautions when handling static sensitive devices.

  • SAVE this manual for future reference.

  • DO NOT allow untrained personnel to operate, clean, inspect, maintain, service or tamper with this equipment. 

  • DO NOT connect or disconnect any digital or analogue components to the equipment with power connected or damage may result.

 

Refer click the below Maintenance Schedule for IRB Robot Magazine Assembly.

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Maintenance Schedule

3. Spare Parts

Note: Click on the Description for details about Spare parts

4. Risk Assessment

Risk Assessment or HAZOP, or a Hazard and Operability Study, is a systematic way to identify possible hazards in a work process. In this approach, the process is broken down into steps, and every variation in work parameters is considered for each step, to see what could go wrong. 

​

Please refer the below attachment for HAZOP Document.

​

​

Troubleshooting

Troubleshooting is the process of identifying, diagnosing, and resolving problems or issues that arise in various systems, equipment, or processes. it involves a systematic approach to problem-solving, using a combination of analytical, technical, and problem-solving skills.

​

The first step in troubleshooting is to identify the problem. This can involve gathering information about the issue, including when it started, what systems or equipment are affected, and any error messages or symptoms that are observed. Once the problem is identified, the next step is to diagnose the root cause. This involves analyzing the information collected and using technical knowledge to determine what is causing the issue. After the root cause is identified, the next step is to develop a plan for resolving the issue.

​

Refer the below about the Troubleshooting.

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Guards Spare

Image of Guards Switches

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  • Refer the below PDF for the Installation manual of Safety switch.

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MCB Spare

Image of MCB

  • Refer the below PDF for the Datasheet.

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Pneumatic Spare

Quick Exhaust Valve

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Quick Exhaust Valve is located in the bottom side of the Chassis, its a first element of FRL unit 

  • Refer the below link for the Installation manual of Quick Exhaust valve.

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     Installation Manual

Branching Valve

Festo-MS6-FRM-1_2-Z-image.jpg

Branching valve is 2nd element of FRL Unit

  • Refer the below link for the Installation manual of Quick Exhaust valve.

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     Installation Manual

Filter Regulator

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Filter Regulator is combination of air filter and air regulation, which removed the Water particles from the air and transfer the preset air pressure to the system

  • Refer the below link for the Installation manual of Quick Exhaust valve.

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     Installation Manual

Shut OFF Valve

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Shut off valve is the last element of the FRL unit, which user can turn OFF and ON the air Supply

  • Refer the below link for the Installation manual of Quick Exhaust valve.

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     Installation Manual

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Spares of Flipping Assembly

Flipping Assembly Spare List

1. Timming Pully

Sr.No.

Spare Location and Identification on the Machine

Remarks

Part No.

  • 31 AT10-40-2 6F 40

  • 40 AT10-20 6F 15

  • Refer below Data Catalog

1.
 

Timming Pully

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2. Timming belt

2.

Timming belt

  • 16360-3148

  • Refer the below drawing PDF 

3. Linear Bearing
  • UB-16A hiwin

  • JB-08A

  • Refer the below Catalog.

3.

Linear bearing

4 . 16280-1722

4.

Rotary Bearing

  • NTN 6002-2Z

  • Refer the below Catalog.

5 . 16280-1721

10.

MIKI PULLY

STAR FLEX

COUPLING

  • MIKI PULLY STAR FLEX COUPLING

  • Refer the below Catalog.

18 . P107-0170

11.

Vacuum Cups

  • FSGA 20 SI-55 G1/8 AG

  • Refer the below Datasheet.

11.

Gap Creation Cylinder

  • DSNU-20-125-PPV-A

  • Refer the below Datasheet.

12.

Rotary Cylinder

  • DRVS-40-270-P

  • Refer the below Datasheet.

13.

Solenoid Valve

  • VUVS-LK20-B52-D-G18-1C1-S

  • Refer the below Datasheet.

14.

Vacuum Generator

  • ZK2-ZSVB-A (5D2-8SF) 

  • Refer the below Datasheet.

Conveyor Magazine Spare List

Sr.No.

Spare Location and Identification on the Machine

Remarks

Part No.

1. 16280-1709

15.
 

  • AT 10 belt

  • Belt Material Code: 16360B-1420

  • Falls tooth Code: 16360A-6790

  • Refer the below Data Sheet.

Belt with falls tooth

2. 16280-3258

16.

Magnets

  • ​Material Code: MAG.15x3-M4   - Magnet CSK N35

  • Material Code: MAG.B-30x10x5  -  Magnet N42

  • Refer the below DataSheet

3. 16280-1759

17.

Packing Bush

  • Material Code: 16360B-1442

  • Refer the below Manual.

4 . 16280-1722

18.

Silicon Pad

  • Material Code: 16707-1466

  • Refer the below Drawing PDF.

5 . 16280-1721

SCARA Robot Pickhead Spare List

Sr.No.

Spare Location and Identification on the Machine

Remarks

Part No.

1. 16280-1709

19.
 

  • ADN-16- -

  • Part number: 536218

  • Refer the below Data Sheet.

Picking Cylinder

2. 16280-3258

20.

Vacuum Cup

  • FSGA-22-SI-55-G1/8 AG

  • Refer the below DataSheet

3. 16280-1759

21.

Vacuum Generator

  • ZK2-ZSVB-A (5D2-8SF) 

  • Refer the below Manual.

4 . 16280-1722

22.

Solenoid Valve

  • CPE14-M1BH-5J-1/8 

  • Refer the below Datasheet.

25.

QSL

  • QSL-1/8-6

  • Refer the below Datasheet

5 . 16280-1721

Infeed Conveyor and Main Drive Spare List

Sr.No.

Spare Location and Identification on the Machine

Remarks

Part No.

1. 16280-1709

26.
 

  • 848 8M 19mm.

  • 672 8M 19mm.

Timming Belt

2. 16280-3258

27.

Timming Pulley

  • Timing Pulley -36 T 8M 20 6F MS.

  • Refer the below DataSheet

3. 16280-1759

28.

Infeed Conveyor Slat Chain

  • Acetal Tabflex Slat Chain 7.5" Flexible -Make Systemplast ( Dark Brown colour )-882 Series

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