Operation of Machine

Introduction - Collation Unit
1. 3D Model
- Product Contact Parts - SS304
Product Non-Contact Parts - SS304

2. Collation Unit Assembly operation
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The Pushed matrix is waiting for robot to pick the matrix Collation unit Collect a Matrix to the Robot.
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the matrix shifted completely, the matrix will be Inspected by Camera
3. Maintenance
Important Precautions: -
READ this manual before operating or servicing this equipment.
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ALWAYS remove power and wait at least 30 seconds before connecting / disconnecting any internal harnesses. Failure to observe these precautions may result in damage to, or destruction of the equipment.
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ALWAYS take proper precautions when handling static sensitive devices.
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SAVE this manual for future reference.
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DO NOT allow untrained personnel to operate, clean, inspect, maintain, service or tamper with this equipment.
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DO NOT connect or disconnect any digital or analogue components to the equipment with power connected or damage may result.
Refer click the below Maintenance Schedule for Main Drive Assembly.
4 Spare Parts
Note: Click on the Description for details about Spare parts
1. Standard Cylinder DSBC-40-100-PPVA-N3 FES.1376660 X
2. Hiwin HG20 Rail 340lg I117-2034 X
Sr.No. Description Part No. Critical Spare Recommended
Spare
3. 1 Way Control Valve GRLA-1/4-QS-6-D FES.193146 X
4. Darshana Leveling Base DLBMT-100-R16140 I414-1820 X
5. Guide Cylinder DGC-40-580-G-PPV-A FES.532449 X
6. GRLA-1/4-QS-8-D FES.193147 X
5. Risk Assessment
Risk Assessment or HAZOP, or a Hazard and Operability Study, is a systematic way to identify possible hazards in a work process. In this approach, the process is broken down into steps, and every variation in work parameters is considered for each step, to see what could go wrong.
Please refer the below attachment for HAZOP Document.
6 Troubleshooting
Troubleshooting is the process of identifying, diagnosing, and resolving problems or issues that arise in various systems, equipment, or processes. it involves a systematic approach to problem-solving, using a combination of analytical, technical, and problem-solving skills.
The first step in troubleshooting is to identify the problem. This can involve gathering information about the issue, including when it started, what systems or equipment are affected, and any error messages or symptoms that are observed. Once the problem is identified, the next step is to diagnose the root cause. This involves analyzing the information collected and using technical knowledge to determine what is causing the issue. After the root cause is identified, the next step is to develop a plan for resolving the issue.
Refer the below about the Troubleshooting.
