Operation of Machine
1. Introduction
The Auto Collator for R 145 Line – 16950 Pick & Place System is designed and manufactured by Bector Automation RML Engineering India Pvt. Ltd. This fully automated solution is engineered to deliver high-speed, accurate, and flexible product handling and collation operations with consistent reliability.
The system is a fully automated robotic pick-and-place and packaging solution developed to ensure precise, consistent, and efficient product handling. It integrates advanced robotics, servo-driven mechanisms, conveyor systems, and an HMI interface to streamline operations and maintain optimal performance.
The machine consists of key assemblies including the Magazine Conveyor Assembly, Collection Conveyor, Inspection Conveyor, and Collation Conveyor system, which work together to ensure smooth product flow and controlled movement throughout the process.
Robotic handling is carried out using multiple systems, including SCARA Robot 1 (Pick & Place from Multivac Machine), SCARA Robots 2 and 3, and the IRB 1200 Robot Assembly. These robots provide high-speed and high-precision pick-and-place operations with excellent repeatability.
Additionally, the Robot Pick Head Assembly and Pick & Place Assembly for Flipping are designed to manage product orientation and ensure secure gripping, enabling accurate transfer and alignment of products during processing.
The system is operated and monitored through an HMI (Human Machine Interface), which allows operators to control machine functions, select recipes, monitor system status, and efficiently troubleshoot alarms.
This integrated system ensures flexibility, reduced manual intervention, improved productivity, and consistent operational efficiency, making it ideal for modern automated packaging and handling applications.
1.1. Major Sub-Assemblies
ListNote: Click on the assemblies for more details about the sub-assemblies.
2. Warranty
2.1 Machine Guarantee
Bector Automation RML India Pvt Ltd guarantees this machine to be free from defects in material or workmanship under normal operation, as defined in the contract, for a period of 12 months following takeover.
Bector Automation RML India Pvt Ltd agrees under this warranty to repair or replace at our discretion any original part that fails. This includes all costs of labor on-site provided by Bector Automation RML India Pvt Ltd or our authorized agent for 6 months following the takeover.
This warranty will not cover any section of the machine that has been modified by any party other than Bector Automation RML India Pvt Ltd. Issues caused by improper operation or maintenance will not be covered.
2.2 Software Guarantee
All software and software engineering are guaranteed for a period of 90 days following the takeover. Request for Warranty Assistance In the event of a warranty fault, it is imperative that the customer gathers as much information as possible about the fault including a part number identification from section 7 of this manual and contact rml without delay.
2.3 Exclusions
The warranty excludes normal consumable items such as vacuum cups and glue nozzles. Also excluded is normal wear and tear to items such as bearings and conveyor belting.
Our contact details:
Bector Automation RML India Pvt. Ltd. Plot No. G/9/2/3. Phase No.-3, Nighoje,
Tal. - Khed, Dist. - Pune 410 501,
Maharashtra, India
P +91 7506506099