Operation of Machine
Sub-Assemblies Introduction
1. Rotary Table Assembly
1.1.3D Model
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Product Contact Parts - SS304
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Product Non-Contact Parts - MS, RAL 7045
Rotary Table Assembly
1.2 Rotary Table Assembly
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The rotary table assembly receives cartons from the PNS Machine Assembly and positions them for further processing.
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The assembly consists of a rotary cylinder, plucker cylinder, stopper cylinder, and pusher cylinder with reed feedback interlocks.
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The plucker cylinder pulls the carton onto the rotary table while the stopper holds it, and the table rotates based on SKU selection.
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The pusher cylinder transfers the carton to the Infeed Collation Assembly.
1.3. Maintenance
Important Precautions:
READ this manual before operating or servicing this equipment.
-
Always remove power and wait at least 30 seconds before connecting/disconnecting any internal harnesses. Failure to observe these precautions may result in damage to or destruction of the equipment.
-
ALWAYS take proper precautions when handling static sensitive devices.
-
SAVE this manual for future reference.
-
DO NOT allow untrained personnel to operate, clean, inspect, maintain, service or tamper with this equipment.
-
DO NOT connect or disconnect any digital or analogue components to the equipment with power connected or damage may result.
Click the below Maintenance Schedule for Rotary Table assembly.
1.4. Risk Assessment
Risk Assessment or HAZOP, or a Hazard and Operability Study, is a systematic way to identify possible hazards in a work process. In this approach, the process is broken down into steps, and every variation in work parameters is considered for each step, to see what could go wrong.
Please refer the below attachment for HAZOP Document.
1.5. Troubleshooting
Troubleshooting is the process of identifying, diagnosing, and resolving problems or issues that arise in various systems, equipment, or processes. it involves a systematic approach to problem-solving, using a combination of analytical, technical, and problem-solving skills.
The first step in troubleshooting is to identify the problem. This can involve gathering information about the issue, including when it started, what systems or equipment are affected, and any error messages or symptoms that are observed. Once the problem is identified, the next step is to diagnose the root cause. This involves analyzing the information collected and using technical knowledge to determine what is causing the issue. After the root cause is identified, the next step is to develop a plan for resolving the issue.
Refer to the below about the Troubleshooting.
1.6 Spare Parts
Note: Click on the Description for details about Spare parts
3.
5.
Description
Consumables
Essential
Recomended
Sr No.
1.
2.
4.
6.
7.
8.
1
1
1
1
2
1
1
5
9.
10.
1
1
2. Infeed Collation Conveyor
2.1.3D Model
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Product Contact Parts - SS304
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Product Non-Contact Parts - MS, RAL 7045
Infeed Collation Conveyor
2.2 Infeed Collation Conveyor
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The infeed collation assembly receives cartons from the Rotary Table Assembly.
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The aggregation section scans cartons and processes accept/reject signals with rejection handled by a rejection cylinder and sensors.
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Accepted cartons move to side shifting where cylinders group cartons using multiple sensors.
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The grouped cartons are transferred to the Collation Platform Assembly.
2.3. Maintenance
Important Precautions:
READ this manual before operating or servicing this equipment.
-
Always remove power and wait at least 30 seconds before connecting/disconnecting any internal harnesses. Failure to observe these precautions may result in damage to or destruction of the equipment.
-
ALWAYS take proper precautions when handling static sensitive devices.
-
SAVE this manual for future reference.
-
DO NOT allow untrained personnel to operate, clean, inspect, maintain, service or tamper with this equipment.
-
DO NOT connect or disconnect any digital or analogue components to the equipment with power connected or damage may result.
Click the below Maintenance Schedule for Infeed Collation Conveyor
2.4. Risk Assessment
Risk Assessment or HAZOP, or a Hazard and Operability Study, is a systematic way to identify possible hazards in a work process. In this approach, the process is broken down into steps, and every variation in work parameters is considered for each step, to see what could go wrong.
Please refer the below attachment for HAZOP Document.
2.5. Troubleshooting
Troubleshooting is the process of identifying, diagnosing, and resolving problems or issues that arise in various systems, equipment, or processes. it involves a systematic approach to problem-solving, using a combination of analytical, technical, and problem-solving skills.
The first step in troubleshooting is to identify the problem. This can involve gathering information about the issue, including when it started, what systems or equipment are affected, and any error messages or symptoms that are observed. Once the problem is identified, the next step is to diagnose the root cause. This involves analyzing the information collected and using technical knowledge to determine what is causing the issue. After the root cause is identified, the next step is to develop a plan for resolving the issue.
Refer to the below about the Troubleshooting.
2.6 Spare Parts
Note: Click on the Description for details about Spare parts
3.
5.
Description
Consumables
Essential
Recomended
Sr No.
1.
2.
4.
6.
7.
8.
9.
10.
1
2
1
1
1
1
2
1
1
1
3. Collation Unit
3.1.3D Model
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Product Contact Parts - SS304
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Product Non-Contact Parts - MS, RAL 7045
Collation Unit
3.2 Collation Unit
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The collation platform assembly receives grouped cartons from the Infeed Collation Assembly.
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It consists of stopper and matrix pushing cylinders with reed feedback and matrix detect sensor.
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The assembly forms and holds the matrix until proper detection is achieved.
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The matrix is then ready for pickup by the robot.
3.3. Maintenance
Important Precautions:
READ this manual before operating or servicing this equipment.
-
Always remove power and wait at least 30 seconds before connecting/disconnecting any internal harnesses. Failure to observe these precautions may result in damage to or destruction of the equipment.
-
ALWAYS take proper precautions when handling static sensitive devices.
-
SAVE this manual for future reference.
-
DO NOT allow untrained personnel to operate, clean, inspect, maintain, service or tamper with this equipment.
-
DO NOT connect or disconnect any digital or analogue components to the equipment with power connected or damage may result.
Click the below Maintenance Schedule for Collation Unit
3.4. Risk Assessment
Risk Assessment or HAZOP, or a Hazard and Operability Study, is a systematic way to identify possible hazards in a work process. In this approach, the process is broken down into steps, and every variation in work parameters is considered for each step, to see what could go wrong.
Please refer the below attachment for HAZOP Document.
3.5. Troubleshooting
Troubleshooting is the process of identifying, diagnosing, and resolving problems or issues that arise in various systems, equipment, or processes. it involves a systematic approach to problem-solving, using a combination of analytical, technical, and problem-solving skills.
The first step in troubleshooting is to identify the problem. This can involve gathering information about the issue, including when it started, what systems or equipment are affected, and any error messages or symptoms that are observed. Once the problem is identified, the next step is to diagnose the root cause. This involves analyzing the information collected and using technical knowledge to determine what is causing the issue. After the root cause is identified, the next step is to develop a plan for resolving the issue.
Refer to the below about the Troubleshooting.
3.6 Spare Parts
Note: Click on the Description for details about Spare parts
3.
5.
Description
Consumables
Essential
Recomended
Sr No.
1.
2.
4.
6.
7.
8.
1
2
1
1
1
1
1
2
2
9.
4. Shipper Magazine & Picture Frame
4.1.3D Model
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Product Contact Parts - SS304
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Product Non-Contact Parts - MS, RAL 7045
Shipper Magazine & Picture Frame
4.2 Shipper Magazine & Picture Frame
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The assembly stores flat shippers and feeds them towards the pick position for further processing.
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It consists of a magazine with motor and chain drive system along with a picture frame to hold and align the shipper properly.
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Sensors are provided to detect shipper presence in the magazine and at the picture frame for proper positioning.
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The assembly ensures the shipper is correctly aligned and ready for pickup by the Plucker Assembly, and generates an alarm if no shipper is available.
4.3. Maintenance
Important Precautions:
READ this manual before operating or servicing this equipment.
-
Always remove power and wait at least 30 seconds before connecting/disconnecting any internal harnesses. Failure to observe these precautions may result in damage to or destruction of the equipment.
-
ALWAYS take proper precautions when handling static sensitive devices.
-
SAVE this manual for future reference.
-
DO NOT allow untrained personnel to operate, clean, inspect, maintain, service or tamper with this equipment.
-
DO NOT connect or disconnect any digital or analogue components to the equipment with power connected or damage may result.
Click the below Maintenance Schedule for Shipper Magazine & Picture Frame
4.4. Risk Assessment
Risk Assessment or HAZOP, or a Hazard and Operability Study, is a systematic way to identify possible hazards in a work process. In this approach, the process is broken down into steps, and every variation in work parameters is considered for each step, to see what could go wrong.
Please refer the below attachment for HAZOP Document.
4.5. Troubleshooting
Troubleshooting is the process of identifying, diagnosing, and resolving problems or issues that arise in various systems, equipment, or processes. it involves a systematic approach to problem-solving, using a combination of analytical, technical, and problem-solving skills.
The first step in troubleshooting is to identify the problem. This can involve gathering information about the issue, including when it started, what systems or equipment are affected, and any error messages or symptoms that are observed. Once the problem is identified, the next step is to diagnose the root cause. This involves analyzing the information collected and using technical knowledge to determine what is causing the issue. After the root cause is identified, the next step is to develop a plan for resolving the issue.
Refer to the below about the Troubleshooting.
4.6 Spare Parts
Note: Click on the Description for details about Spare parts
1
3.
5.
Description
Consumables
Essential
Recomended
Sr No.
1.
2.
4.
6.
7.
8.
9.
10.
1
3
1
1
2
1
1
2
1
1
11.
12.
13.
14.
15.
16.
17.
18.
19.
1
2
1
1
1
3
1
1
5. Plucker Unit Assembly
5.1.3D Model
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Product Contact Parts - SS304
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Product Non-Contact Parts - MS, RAL 7045
Plucker unit Assembly
5.2 Plucker Unit Assembly
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The plucker assembly picks the flat shipper from the Shipper Magazine Assembly.
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It consists of a pneumatic plucker cylinder with sensor feedback.
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The shipper is held from one face using vacuum or mechanical grip.
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The picked shipper is transferred to the bottom flap folding section.
5.3. Maintenance
Important Precautions:
READ this manual before operating or servicing this equipment.
-
Always remove power and wait at least 30 seconds before connecting/disconnecting any internal harnesses. Failure to observe these precautions may result in damage to or destruction of the equipment.
-
ALWAYS take proper precautions when handling static sensitive devices.
-
SAVE this manual for future reference.
-
DO NOT allow untrained personnel to operate, clean, inspect, maintain, service or tamper with this equipment.
-
DO NOT connect or disconnect any digital or analogue components to the equipment with power connected or damage may result.
Click the below Maintenance Schedule for Plucker Unit Assembly
5.4. Risk Assessment
Risk Assessment or HAZOP, or a Hazard and Operability Study, is a systematic way to identify possible hazards in a work process. In this approach, the process is broken down into steps, and every variation in work parameters is considered for each step, to see what could go wrong.
Please refer the below attachment for HAZOP Document.
5.5. Troubleshooting
Troubleshooting is the process of identifying, diagnosing, and resolving problems or issues that arise in various systems, equipment, or processes. it involves a systematic approach to problem-solving, using a combination of analytical, technical, and problem-solving skills.
The first step in troubleshooting is to identify the problem. This can involve gathering information about the issue, including when it started, what systems or equipment are affected, and any error messages or symptoms that are observed. Once the problem is identified, the next step is to diagnose the root cause. This involves analyzing the information collected and using technical knowledge to determine what is causing the issue. After the root cause is identified, the next step is to develop a plan for resolving the issue.
Refer to the below about the Troubleshooting.
5.6 Spare Parts
Note: Click on the Description for details about Spare parts
3.
5.
Description
Consumables
Essential
Recomended
Sr No.
1.
2.
4.
6.
2
2
1
2
1
1
7.
6. Flap Folding Assembly
6.1.3D Model
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Product Contact Parts - SS304
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Product Non-Contact Parts - MS, RAL 7045
Flap Folding
6.2 Flap Folding Assembly
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This assembly receives the shipper from the Plucker Assembly.
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It consists of pneumatic cylinders for closing bottom minor flaps.
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The flaps are folded and positioned properly for sealing.
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Sensors verify proper flap closing and shipper formation.
6.3. Maintenance
Important Precautions:
READ this manual before operating or servicing this equipment.
-
Always remove power and wait at least 30 seconds before connecting/disconnecting any internal harnesses. Failure to observe these precautions may result in damage to or destruction of the equipment.
-
ALWAYS take proper precautions when handling static sensitive devices.
-
SAVE this manual for future reference.
-
DO NOT allow untrained personnel to operate, clean, inspect, maintain, service or tamper with this equipment.
-
DO NOT connect or disconnect any digital or analogue components to the equipment with power connected or damage may result.
Click the below Maintenance Schedule for Flap Folding Assembly
6.4. Risk Assessment
Risk Assessment or HAZOP, or a Hazard and Operability Study, is a systematic way to identify possible hazards in a work process. In this approach, the process is broken down into steps, and every variation in work parameters is considered for each step, to see what could go wrong.
Please refer the below attachment for HAZOP Document.
6.5. Troubleshooting
Troubleshooting is the process of identifying, diagnosing, and resolving problems or issues that arise in various systems, equipment, or processes. it involves a systematic approach to problem-solving, using a combination of analytical, technical, and problem-solving skills.
The first step in troubleshooting is to identify the problem. This can involve gathering information about the issue, including when it started, what systems or equipment are affected, and any error messages or symptoms that are observed. Once the problem is identified, the next step is to diagnose the root cause. This involves analyzing the information collected and using technical knowledge to determine what is causing the issue. After the root cause is identified, the next step is to develop a plan for resolving the issue.
Refer to the below about the Troubleshooting.
6.6 Spare Parts
Note: Click on the Description for details about Spare parts
3.
5.
Description
Consumables
Essential
Recomended
Sr No.
1.
2.
4.
6.
7.
8.
1
1
1
1
1
1
3
2
9.
10.
11.
12.
13.
14.
15.
16.
17.
18.
19.
20.
21.
1
2
1
1
1
2
1
1
2
1
1
2
1
7. Robot & Pallet Locater
7.1.3D Model
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Product Contact Parts - SS304
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Product Non-Contact Parts - MS, RAL 7045
Robot & Pallet Locater
7.2 Robot & Pallet Locater
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The robot (ABB IRB4600) picks the matrix from the Collation Platform Assembly.
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It places the matrix into the formed shipper after bottom flap closing.
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The pickhead uses vacuum and pneumatic cylinders with pressure and reed feedback.
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If pick fails, the robot returns home and generates an alarm.
7.3. Maintenance
Important Precautions:
READ this manual before operating or servicing this equipment.
-
Always remove power and wait at least 30 seconds before connecting/disconnecting any internal harnesses. Failure to observe these precautions may result in damage to or destruction of the equipment.
-
ALWAYS take proper precautions when handling static sensitive devices.
-
SAVE this manual for future reference.
-
DO NOT allow untrained personnel to operate, clean, inspect, maintain, service or tamper with this equipment.
-
DO NOT connect or disconnect any digital or analogue components to the equipment with power connected or damage may result.
Click the below Maintenance Schedule for Robot & Pallet Locater
7.4. Risk Assessment
Risk Assessment or HAZOP, or a Hazard and Operability Study, is a systematic way to identify possible hazards in a work process. In this approach, the process is broken down into steps, and every variation in work parameters is considered for each step, to see what could go wrong.
Please refer the below attachment for HAZOP Document.
7.5. Troubleshooting
Troubleshooting is the process of identifying, diagnosing, and resolving problems or issues that arise in various systems, equipment, or processes. it involves a systematic approach to problem-solving, using a combination of analytical, technical, and problem-solving skills.
The first step in troubleshooting is to identify the problem. This can involve gathering information about the issue, including when it started, what systems or equipment are affected, and any error messages or symptoms that are observed. Once the problem is identified, the next step is to diagnose the root cause. This involves analyzing the information collected and using technical knowledge to determine what is causing the issue. After the root cause is identified, the next step is to develop a plan for resolving the issue.
Refer to the below about the Troubleshooting.
7.6 Spare Parts
Note: Click on the Description for details about Spare parts
Description
Consumables
Essential
Recomended
Sr No.
1.
2.
1
1
Vaccume Generator(Venturi)
QSL-fitting
8. Pusher Assembly
8.1.3D Model
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Product Contact Parts - SS304
-
Product Non-Contact Parts - MS, RAL 7045
Pusher Assembly
8.2 Pusher Assembly
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The pusher assembly receives the filled shipper after robot loading.
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It consists of a servo-based pusher mechanism.
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The assembly pushes the filled shipper into the taping machine.
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It ensures smooth transfer of shipper for sealing operation.
8.3. Maintenance
Important Precautions:
READ this manual before operating or servicing this equipment.
-
Always remove power and wait at least 30 seconds before connecting/disconnecting any internal harnesses. Failure to observe these precautions may result in damage to or destruction of the equipment.
-
ALWAYS take proper precautions when handling static sensitive devices.
-
SAVE this manual for future reference.
-
DO NOT allow untrained personnel to operate, clean, inspect, maintain, service or tamper with this equipment.
-
DO NOT connect or disconnect any digital or analogue components to the equipment with power connected or damage may result.
Click the below Maintenance Schedule for Pusher Assembly
8.4. Risk Assessment
Risk Assessment or HAZOP, or a Hazard and Operability Study, is a systematic way to identify possible hazards in a work process. In this approach, the process is broken down into steps, and every variation in work parameters is considered for each step, to see what could go wrong.
Please refer the below attachment for HAZOP Document.
8.5. Troubleshooting
Troubleshooting is the process of identifying, diagnosing, and resolving problems or issues that arise in various systems, equipment, or processes. it involves a systematic approach to problem-solving, using a combination of analytical, technical, and problem-solving skills.
The first step in troubleshooting is to identify the problem. This can involve gathering information about the issue, including when it started, what systems or equipment are affected, and any error messages or symptoms that are observed. Once the problem is identified, the next step is to diagnose the root cause. This involves analyzing the information collected and using technical knowledge to determine what is causing the issue. After the root cause is identified, the next step is to develop a plan for resolving the issue.
Refer to the below about the Troubleshooting.
8.6 Spare Parts
Note: Click on the Description for details about Spare parts
3.
Description
Consumables
Essential
Recomended
Sr No.
1.
2.
4.
1
1
9. Tapping Machine
9.1.3D Model
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Product Contact Parts - SS304
-
Product Non-Contact Parts - MS, RAL 7045
Tapping Machine
9.2 Tapping Machine
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The taping machine receives the filled shipper from the Pusher Assembly.
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It consists of motors, flap closing mechanisms, and sensors for tape application.
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The machine closes flaps and applies tape on the shipper.
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The sealed shipper is transferred to the Labelling Conveyor Assembly.
9.3. Maintenance
Important Precautions:
READ this manual before operating or servicing this equipment.
-
Always remove power and wait at least 30 seconds before connecting/disconnecting any internal harnesses. Failure to observe these precautions may result in damage to or destruction of the equipment.
-
ALWAYS take proper precautions when handling static sensitive devices.
-
SAVE this manual for future reference.
-
DO NOT allow untrained personnel to operate, clean, inspect, maintain, service or tamper with this equipment.
-
DO NOT connect or disconnect any digital or analogue components to the equipment with power connected or damage may result.
Click the below Maintenance Schedule for Tapping Machine
9.4. Risk Assessment
Risk Assessment or HAZOP, or a Hazard and Operability Study, is a systematic way to identify possible hazards in a work process. In this approach, the process is broken down into steps, and every variation in work parameters is considered for each step, to see what could go wrong.
Please refer the below attachment for HAZOP Document.
9.5. Troubleshooting
Troubleshooting is the process of identifying, diagnosing, and resolving problems or issues that arise in various systems, equipment, or processes. it involves a systematic approach to problem-solving, using a combination of analytical, technical, and problem-solving skills.
The first step in troubleshooting is to identify the problem. This can involve gathering information about the issue, including when it started, what systems or equipment are affected, and any error messages or symptoms that are observed. Once the problem is identified, the next step is to diagnose the root cause. This involves analyzing the information collected and using technical knowledge to determine what is causing the issue. After the root cause is identified, the next step is to develop a plan for resolving the issue.
Refer to the below about the Troubleshooting.
9.6 Spare Parts
Note: Click on the Description for details about Spare parts
3.
5.
Description
Consumables
Essential
Recomended
Sr No.
1.
2.
4.
6.
7.
2
2
2
1
1
1
1
8.
2
9.
1
10. Labelling Conveyor Assembly
10.1.3D Model
-
Product Contact Parts - SS304
-
Product Non-Contact Parts - MS, RAL 7045
Labelling Conveyor Assembly
10.2 Labelling Conveyor
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The labelling conveyor receives the sealed shipper from the Taping Machine Assembly and transfers it towards the end of the conveyor.
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Two sensors are provided on either side of the conveyor to detect shipper presence at the label application positions.
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The conveyor moves the shipper in a controlled manner through both label application stations.
-
The shipper is positioned correctly for dynamic and pre-print label application.
10.3. Maintenance
Important Precautions:
READ this manual before operating or servicing this equipment.
-
Always remove power and wait at least 30 seconds before connecting/disconnecting any internal harnesses. Failure to observe these precautions may result in damage to or destruction of the equipment.
-
ALWAYS take proper precautions when handling static sensitive devices.
-
SAVE this manual for future reference.
-
DO NOT allow untrained personnel to operate, clean, inspect, maintain, service or tamper with this equipment.
-
DO NOT connect or disconnect any digital or analogue components to the equipment with power connected or damage may result.
Click the below Maintenance Schedule for Labelling Conveyor
10.4. Risk Assessment
Risk Assessment or HAZOP, or a Hazard and Operability Study, is a systematic way to identify possible hazards in a work process. In this approach, the process is broken down into steps, and every variation in work parameters is considered for each step, to see what could go wrong.
Please refer the below attachment for HAZOP Document.
10.5. Troubleshooting
Troubleshooting is the process of identifying, diagnosing, and resolving problems or issues that arise in various systems, equipment, or processes. it involves a systematic approach to problem-solving, using a combination of analytical, technical, and problem-solving skills.
The first step in troubleshooting is to identify the problem. This can involve gathering information about the issue, including when it started, what systems or equipment are affected, and any error messages or symptoms that are observed. Once the problem is identified, the next step is to diagnose the root cause. This involves analyzing the information collected and using technical knowledge to determine what is causing the issue. After the root cause is identified, the next step is to develop a plan for resolving the issue.
Refer to the below about the Troubleshooting.
10.6 Spare Parts
Note: Click on the Description for details about Spare parts
3.
5.
Description
Consumables
Essential
Recomended
Sr No.
1.
2.
4.
1
1
1
1
76 mm roller assembly
Printhead Belt
Cleaning Kit (5 nos.)
9550 Left Hand Supply (Brake) Override Finger (Black plastic L shaped piece
Supply Gripper Flaps
1
11. Label Applicator
11.1.3D Model
-
Product Contact Parts - SS304
-
Product Non-Contact Parts - MS, RAL 7045
Label Applicator
11.2 Label Applicator
-
The label applicator receives the shipper at the defined position on the Labelling Conveyor Assembly.
-
It communicates with the PNS Machine Assembly for serial number generation.
-
The label is printed in real-time and applied on the shipper during movement.
-
The applicator ensures correct placement of the generated label on the shipper.
11.3. Maintenance
Important Precautions:
READ this manual before operating or servicing this equipment.
-
Always remove power and wait at least 30 seconds before connecting/disconnecting any internal harnesses. Failure to observe these precautions may result in damage to or destruction of the equipment.
-
ALWAYS take proper precautions when handling static sensitive devices.
-
SAVE this manual for future reference.
-
DO NOT allow untrained personnel to operate, clean, inspect, maintain, service or tamper with this equipment.
-
DO NOT connect or disconnect any digital or analogue components to the equipment with power connected or damage may result.
Click the below Maintenance Schedule for Label Applicator
11.4. Risk Assessment
Risk Assessment or HAZOP, or a Hazard and Operability Study, is a systematic way to identify possible hazards in a work process. In this approach, the process is broken down into steps, and every variation in work parameters is considered for each step, to see what could go wrong.
Please refer the below attachment for HAZOP Document.
11.5. Troubleshooting
Troubleshooting is the process of identifying, diagnosing, and resolving problems or issues that arise in various systems, equipment, or processes. it involves a systematic approach to problem-solving, using a combination of analytical, technical, and problem-solving skills.
The first step in troubleshooting is to identify the problem. This can involve gathering information about the issue, including when it started, what systems or equipment are affected, and any error messages or symptoms that are observed. Once the problem is identified, the next step is to diagnose the root cause. This involves analyzing the information collected and using technical knowledge to determine what is causing the issue. After the root cause is identified, the next step is to develop a plan for resolving the issue.
Refer to the below about the Troubleshooting.
11.6 Spare Parts
Note: Click on the Description for details about Spare parts
3.
5.
Description
Consumables
Essential
Recomended
Sr No.
1.
2.
4.
1
1
1
1
76 mm roller assembly
Printhead Belt
Cleaning Kit (5 nos.)
9550 Left Hand Supply (Brake) Override Finger (Black plastic L shaped piece
Supply Gripper Flaps
1
12. Pre-Print Label Applicator Assembly
12.1.3D Model
-
Product Contact Parts - SS304
-
Product Non-Contact Parts - MS, RAL 7045
Pre-Print Label Applicator
12.2 Pre-Print Label Applicator
-
The pre-print label applicator receives the shipper from the Labelling Conveyor Assembly.
-
It uses a roll of pre-printed labels provided by the customer.
-
The applicator detects the shipper and applies the label at the required position.
-
The labelled shipper is then transferred for further processing.
12.3. Maintenance
Important Precautions:
READ this manual before operating or servicing this equipment.
-
Always remove power and wait at least 30 seconds before connecting/disconnecting any internal harnesses. Failure to observe these precautions may result in damage to or destruction of the equipment.
-
ALWAYS take proper precautions when handling static sensitive devices.
-
SAVE this manual for future reference.
-
DO NOT allow untrained personnel to operate, clean, inspect, maintain, service or tamper with this equipment.
-
DO NOT connect or disconnect any digital or analogue components to the equipment with power connected or damage may result.
Click the below Maintenance Schedule for Pre-Print Label Applicator
12.4. Risk Assessment
Risk Assessment or HAZOP, or a Hazard and Operability Study, is a systematic way to identify possible hazards in a work process. In this approach, the process is broken down into steps, and every variation in work parameters is considered for each step, to see what could go wrong.
Please refer the below attachment for HAZOP Document.
12.5. Troubleshooting
Troubleshooting is the process of identifying, diagnosing, and resolving problems or issues that arise in various systems, equipment, or processes. it involves a systematic approach to problem-solving, using a combination of analytical, technical, and problem-solving skills.
The first step in troubleshooting is to identify the problem. This can involve gathering information about the issue, including when it started, what systems or equipment are affected, and any error messages or symptoms that are observed. Once the problem is identified, the next step is to diagnose the root cause. This involves analyzing the information collected and using technical knowledge to determine what is causing the issue. After the root cause is identified, the next step is to develop a plan for resolving the issue.
Refer to the below about the Troubleshooting.
Pre-Printed lable applicator Spare List
Note: Click on the Description for details about Spare parts
3.
5.
Description
Consumables
Essential
Recomended
Sr No.
1.
2.
4.
6.
7.
8.
5
5
5
1
5
5
1
1
9.
10.
5
1
11.
1