5. Size Adjustments & lables

1. Size Adjustments & lables

1.1 Size Change-General

This section is intended to guide the operator through the steps necessary to make the changes required to set up the 16808 Lupin Nagpur.

It takes the form of a list of locations on the machine where changes need to be made. Instructions for each location describe what is being changed and how to make the change.

The value of each setting is provided on the operator screen.

(Refer the SCADA screens manual.)

To make a recipe change:

Ensure that the machine is in a safe state, i.e., emergency stopped.
On the operator screen, select the desired recipe. This will automatically make changes to the non-Operator adjustable settings of the machine, i.e., Conveyor Speeds, etc.
On the Operator Screen, select the Recipe Settings Screen, which corresponds to the chosen recipe. Each adjustment location is numbered on the screen and corresponds to its location on the machine. The location on the machine is highlighted by a Change Part label with the location number on it.

4. Refer to the Size Change Sequence Chart '16913 Size Change List' and adjust the machine assemblies in the order detailed to the value listed on the Recipe Settings Screen.

5. Use the correct carton for the recipe.

30

33

17

30

23

14

15

27

34

31

40

181

70

180

1. Size Adjustments & lables

1. LOCATION 14: Magazine

1. Size change location 1401 : Rotate the hex nut using a ratchet to adjust the shipper to the required width, referring to the counter display as per SKU. Once the adjustment is complete, use the handle to lock the counter adjust.

2. Size change location 1402 : Ratchet to adjust the shipper to the required Height. referring to the counter display as per SKU. Once the adjustment is complete, use the handle to lock the counter adjust.

2. LOCATION 15: Picture Frame

3. Size change location 1501: Loosen the knob to adjust the shipper supporter (linear rail) to the required height, referring to the scale value displayed for the respective SKU. Once the adjustment is complete, tighten the knob to lock the linear rail in place.

3. Size change location 1502: Adjust the suction cups using the adjustment knob to the required width, referring to the scale value displayed for the SKU. Once the adjustment is complete, use the locking knob to secure the suction cups in place.

3. Size change location 1503: Rotate the hex nut using a ratchet to adjust the plucker cylinder to the required position, referring to the counter display value as specified for the SKU. Once the adjustment is complete, use the handle to lock the counter adjustment in place.

3. Size change location 1504: Rotate the hex nut using a ratchet to adjust the bottom tapping to the required width, referring to the counter display value specified for the SKU. Once the adjustment is complete, use the handle to lock the adjustment in place.

3. Size change location 1505: Rotate the handle by hand to adjust the top guide plate to the required height, referring to the counter display value specified for the SKU. Once the adjustment is complete, lock the adjustment securely using the handle.

3. LOCATION 17: Main Drive & Hopper

1. Size change location 1701: Rotate the hex nut using a ratchet to adjust the shipper stopper cylinder to the required distance, referring to the counter display value specified for the SKU. Once the adjustment is complete, use the handle to lock the adjustment in place.

2. Size change location 1702: Rotate the hex nut using a ratchet to adjust the hopper cylinder to the required distance, referring to the counter display value specified for the SKU. Once the adjustment is complete, use the handle to lock the adjustment in place.

4. LOCATION 30: Aggregation system

1. Size change location 3001: Rotate the hex nut using a ratchet to adjust the aggregation system (camera stand mount) to the required up-down position, referring to the counter display value specified for the SKU. Once the adjustment is complete, use the handle to lock the adjustment in place.

5. LOCATION 25: Gantry

1. Size change location 2501: Rotate the hex nut using a ratchet to adjust the gantry to the required distance, referring to the counter display value specified for the SKU. Once the adjustment is complete, use the handle to lock the adjustment in place.

2. Size change location 2502: Replace the gantry plates according to the SKU specification. Once the plates have been replaced, use the knob to lock them securely in place.

6. LOCATION 27: Top Tapping Machine

1. Size change location 2701: Rotate the handle using a ratchet to adjust the top tapping to the required up-down position, referring to the counter display value specified for the SKU. Once the adjustment is complete, use the handle to lock the adjustment securely in place.

7. LOCATION 34: Label Applicator Machine

1. Size change location 3401: Rotate the hex nut using a ratchet to adjust the label applicator to the required up-down position, referring to the counter display value specified for the SKU. Once the adjustment is complete, use the handle to lock the adjustment securely in place.

8. LOCATION 180: Falt Belt Conveyor

1. Size change location 1801: Use the knob to adjust the position of the side guide on the infeed flat belt conveyor, referring to the counter display value specified for the SKU. Once the adjustment is complete, use the knob to lock the adjustment securely in place..

9. LOCATION 181: Modular Conveyor

1. Size change location 1811 : Use the knob to adjust the position of the space creator cylinder on the infeed conveyor, referring to the counter display value specified for the SKU. Once the adjustment is complete, use the knob to lock the adjustment securely in place.

2. Size change location 1812 : Ratchet to adjust the shipper to the required Height. referring to the counter display as per SKU. Once the adjustment is complete, use the handle to lock the counter adjust.

10. LOCATION 23: Infeed Conveyor

1. Size change location 2301: Use the knob to adjust the position of the bottle guide plate on the collation conveyor, referring to the counter display value specified for the SKU. Once the adjustment is complete, use the knob to lock the adjustment securely in place.

2. Size change location 2302: Use the knob to adjust the position of the horizontal cylinder on the collation conveyor, referring to the counter display value specified for the SKU. Once the adjustment is complete, use the knob to lock the adjustment securely in place.

11. LOCATION 31: Power Roller & Rejection Conveyor

Size change location 3101: Use the bolt and lock with allen key to adjust the position of the power roller & rejection conveyor, referring to the scale specified for the SKU. Once the adjustment is complete, use the bolt and lock with allen key to lock the adjustment securely in place.

12. LOCATION 34: Flat Belt with Label Applicator

Size change location 34: Use the bolt and lock with allen key to adjust the position of the flat belt with label applicator, referring to the scale specified for the SKU. Once the adjustment is complete, use the bolt and lock with allen key to lock the adjustment securely in place.

13. LOCATION 30: Flat Belt Conveyor 2

14. LOCATION 40: Pick Head

Size change location 40: For Pickhead, there are vacuum cups A and B. For A, all vacuum cups are required. For B, only four vacuum cups are required, and the rest must be removed with the help of an allen key, and the corresponding valve pressure will be closed.