5. Size Adjustments & lables

1. Size Adjustments & lables

1.1 Size Change-General

This section is intended to guide the operator through the steps necessary to make the changes required to set up the 16776 Encube Ethical Private Limited

It takes the form of a list of locations on the machine where changes need to be made. Instructions for each location describe what is being changed and how to make the change. The value of each setting is provided on the operator screen.

(Refer the SCADA screens manual.)

34

35

To make a recipe change:

Ensure that the machine is in a safe state, i.e., emergency stopped.
On the operator screen, select the desired recipe. This will automatically make changes to the non-Operator adjustable settings of the machine, i.e., Conveyor Speeds, etc.
On the Operator Screen, select the Recipe Settings Screen, which corresponds to the chosen recipe. Each adjustment location is numbered on the screen and corresponds to its location on the machine. The location on the machine is highlighted by a Change Part label with the location number on it.

4. Refer to the Size Change Sequence Chart '16776' Size Change List' and adjust the machine assemblies in the order detailed to the value listed on the Recipe Settings Screen.

5. Use the correct carton for the recipe.

69

65

14

18

28

75

35

53

31 1811

23

17

27

71

1. Size Adjustments & lables

1. LOCATION 15: Shipper Magazine

1. Size change location 1501 : Rotate the hex nut using a ratchet to adjust the shipper to the required width, referring to the counter display as per SKU. Once the adjustment is complete, use the handle to lock the counter adjust.

2. Size change location 1502 : Ratchet to adjust the shipper to the required Height. referring to the counter display as per SKU. Once the adjustment is complete, use the handle to lock the counter adjust.

2. LOCATION 15: Picture Frame

1. Size change location 1501: Ratchet to adjust the shipper to the required Height. referring to the counter display as per SKU. Once the adjustment is complete, use the handle to lock the counter adjust.

2. Size change location 1502: Adjust the rail to set the shipper to the required top guide height, referring to the counter display as per SKU. Set the height according to the shipper size or dimensions. Once the required height is achieved, lock the adjustment securely using the knobs.

3.1 LOCATION 15: Plucker Assembly

1. Size change location 1501: Loosen the knobs, remove or replace the required vacuum cups as per the SKU, and tighten the knobs securely after adjustment.

4 LOCATION 15: Flap Folding

1. Size change location 1502 : Use the ratchet to adjust the bottom flap folding position as per the SKU, referring to the counter display. Once adjusted, lock the setting using the handle.

5 LOCATION 22: Bottom Taping

1. Size change location 2201 : Use the ratchet to adjust the width for bottom taping as per the SKU, referring to the counter display. Once adjusted, lock the setting using the handle.

6 LOCATION 76: Top Guide

1. Size change location 7601 : Use the ratchet to adjust the top guide height as per the SKU, referring to the counter display. Once adjusted, lock the setting using the handle.

7 LOCATION 18: Infeed Conveyor Assembly

1. Size change location 1801 : No adjustment is required during SKU changeover.

1. Size change location 1801: Adjust the cylinder by repositioning it to the required location as per the SKU or product specification using an Allen key and bolts (refer to the image highlighted in green below). Once the correct position is achieved, tighten the bolts to lock it securely in place.

3. Adjustment locations

3.1 LOCATION 18: Infeed Conveyor Assembly

1. Size change location 1801: Loosen the knobs, adjust the product guides as per the SKU requirement, and tighten the knobs securely after adjustment.

2. Size change location 1802: Adjust the cylinder by repositioning it to the required location as per the SKU or product specification using an Knobs . Once the correct position is achieved, tighten the bolts to lock it securely in place.

9 LOCATION 23: Collation Unit

1. Size change location Arm Plate No 1 (2301): Loosen the knobs and adjust the product stopper plate to the required position as per the SKU. Ensure the product is properly aligned on the collation table, then tighten the knobs securely to lock the setting.

10. LOCATION 17: Main Drive & Hopper

1. Size change location 1701: Rotate the hex nut using a ratchet to adjust the hopper assembly to the required height as per the SKU, referring to the counter display. Once the adjustment is complete, use the handle to lock the setting securely.

2. Size change location 1702: Loosen the knobs and adjust the hopper assembly to the required height as per the SKU. Once the correct height is set, tighten the knobs securely to lock the setting.

11 LOCATION 27: Top Tapping

1. Size change location 2701: Rotate the hex nut using a ratchet to adjust the shipper to the required height according to the specified shipper size, referring to the scale display (see red circle). Once the adjustment is complete, turn the knob (indicated in the image circle) to lock the scale securely.

2. Size change location 2702: Rotate the hex nut using a ratchet to adjust the shipper to the required width as per the SKU, referring to the specified counter value. Once adjusted, turn the knob to lock the setting securely.

3. Size change location 2703: Set the sensor according to the required SKU or shipper size. Use an Allen key to adjust the shipper to the required width, then tighten the bolt securely to lock the setting.

12. LOCATION 31: Checkweigher Infeed Conveyor

1. Size change location 3102: Partially unscrew the knobs to allow the side guides to move, use the knobs to adjust the plates to the required carton width, and then tighten the knobs to lock the setting securely.

13. LOCATION 75: Checkweigher

1. Size change location 7501: Partially unscrew the knobs (indicated by the circles in the image) to allow the side guides to move. Use the handle to adjust the plates to the required carton width as per the SKU, then tighten the knobs securely to lock the setting.

14. LOCATION 34: Labelling Conveyor

1. Size change location 3401: Use the ratchet to adjust the product stopper cylinder to the required position as per the SKU, referring to the specified counter value. Ensure the cylinder is correctly positioned after adjustment.

2. Size change location 3402: Loosen the knobs and adjust the side guides to the required position as per the SKU. Ensure proper alignment, then tighten the knobs securely to lock the setting.

15. LOCATION 65: Outfeed Roller Conveyor

1. Size change location 6501: Loosen the knobs and adjust the shipper guides to the required position as per the SKU. Once correctly aligned, tighten the knobs securely to lock the setting.